Aluminum is one of the most used metals in today’s society – Aluminium Extrusions Australia in Pretoria it can be found across a number of industries, such as construction and commercial, and in a number of applications, such as beverage cans and appliances. When choosing a manufacturer of aluminium extrusion for supplying the metal that you use in your workplace, however, it is important that you carefully consider which one will be best for your needs.
The manufacturer will begin by removing the aluminium from deep within the earth’s crust (either as bauxite ore or feldspar). Often, the Bayer’s method, Wohler’s method or Hall Heroult method is chosen to remove the metal in its molten form. It is then hardened and moulded into whatever shape the manufacturer desires. When the aluminium is extracted from the earth in its solid form, Aluminum Cabinet Extrusions it will be passed through a number of mechanical processes that are designed to give the metal its desired shape. These processes include: rolling, drawing, forging, spinning, piercing and extrusion.
Regardless of whether aluminium has been found in its molten or solid form, the manufacturer will then pass it through either a hot working or cold working process to prepare it for their customers. When using the hot working process (the most popular of the two), a billet will be heated to a temperature of over 79 degrees Celsius, which will allow the aluminium to be easily distorted and placed into its desired shape.
The reason for the popularity of the hot working process over the cold working one can be fully realized when you compare aluminium extrusion to squeezing toothpaste out of its tube. It is much easier to extrude the metal when it is malleable, meaning that it must have been heated to a certain temperature.
Finally, the aluminium will pass through an extrusion and drawing process that runs almost parallel to each other. This is the final step in the whole extrusion process and is the step that gives the metal its entire shape. Deep drawing, for example, is used give the metal a cup, conical tapered, cylinder and seamless tube shape. For less curved shapes, Aluminium Structural Framing the drawing process is skipped.
Once you are satisfied with the processes and methods utilized by a potential manufacturer of aluminium extrusions, you can begin submitting your orders with them. If, after your first delivery, you are still satisfied with the manufacturer based on the promptness of the order being filled and the quality of the aluminium that you receive, you can continue the relationship.
Aluminium Extrusions Australia in Pretoria?
When double glazing first became a popular window choice in the 1960s, most frames were made of aluminum. Aluminum remained the most popular choice for framing double glazing windows through the mid-1980s, when it held over 60% of the market. Since the introduction of PVC window framing, the market share of aluminum framed windows has dropped steadily. As of 2003, less than 17% of windows sold were aluminum framed. There are many reasons for the drop in popularity - and still some good reasons for choosing aluminum over PVC or wood frames.
The early popularity of aluminum was based on price and convenience. Aluminum was far less expensive than wood, the only other choice for window framing in the early years of double glazing. In addition, aluminum is easily extruded in the shapes and lengths needed to frame windows of any shape or size. It's strong, durable and very close to maintenance free.
Aluminum frames do have one significant drawback, however. Aluminum is an excellent conductor of heat and cold. It's such a good conductor, in fact, that in colder temperatures, frost often forms on interior surfaces of the windows close to the aluminum joints. The end result is windows that are significantly less able to conserve heat and energy than those framed in other materials.
PVCu was introduced in the mid-80s as a choice for framing double glazing windows, and immediately began to climb in popularity. When compared with aluminum frames, PVCu was less expensive, and more energy conservative. It can't match the strength of aluminum, however, and there are security concerns with its use. In addition, the introduction of 'thermal breaks' reduces the heat conductivity (measured in U values) of aluminum framed windows significantly. By fitting a less conductive material between the panes of the window as a sort of 'bridge' between the glass, manufacturers can bring the U value of aluminum framed double glazed windows within conservation standards.
The main selling points for aluminum window frames, then, were:
1. Strength - aluminum framed windows are far less prone to warping. The aluminum withstands weather well, needs no painting and forms strong, rigid window frames that will fit for far longer than wood frames.
2. Cost - aluminum frames are far less expensive than wood frames. They are easier to manufacture, and the material is less expensive to begin with. On the other hand, the introduction of PVC has largely negated the advantage of cost. Far lower in price, and with more efficient heating, PVC has become the material of choice for framing double glazing windows.
3. Ease of maintenance - As opposed to wood, which is subject to warping and decay and needs repainting every 3-5 years, aluminum is virtually maintenance free. It never needs painting, doesn't rot or warp, and is rigid and strong enough to bear the load of window lintels with minimal reinforcement.
4. Security - Because of the tight fit possible with aluminum framed double glazed windows, they were - and still are - the choice where security is a paramount concern. It's very difficult to 'pop' an aluminum framed window from its frame if it's properly fitted.
Where Are Aluminium Doors Best Installed?
When building or renovating, people often consider the windows and doors last. After all, don't they all look the same apart from the sizes? And this is ironic when they cover nearly half of the total surface of the house. Whether you choose wooden, iron, concrete or aluminium doors and windows, the right choice can boost the value of the house, provide ample natural lighting, enhance the design and give a feeling of space. Apart from the design, there's also the issue of workability. This pertains to where your windows or doors will be located, how they open, and whether you need enough ventilation or if the door or window just serves their primary purpose.
Comparing Aluminium Vs.Wood
There's a distinct edge in choosing aluminium folding doors over timber and that's less maintenance over their expected lifecycle. You won't have to worry about termites or carpenter bees boring holes in your wooden door or window frames. When you require double glazing, for example, aluminium is the right choice as it is more pliant to accepting the additional embellishment. Make sure, however, to choose the right installers since come companies cutting corners and fail to apply waterproofing techniques which ultimately result to nagging soggy and clammy issues on the frames, window sills and doors.
Choosing the Right Material
Aluminium is also identified as less secure compared to wood but this is not the case when choosing the right company that can install a sliding security door in your home. You only need superior quality aluminium. Be wary about doped aluminium or the lower-grade aluminium alloy. Aluminium is graded according to the purity of the material. Ask the installer if the product passes national standards on thickness and yield strength. This can also be your legal remedy when the installer cuts on corners and install the wrong product. Apart from the practical issues, you also want to ensure the quality of the finished product. Windows and doors are supposed to enhance the look of your house so you don't focus on the functionality alone.
The industry is brimming with installers of aluminium windows or folding doors and this is good for the consumers in the sense that competition drives prices down. Remember, the right windows and doors will look light on your home, introduce elegance, offer durability (which means less cost on maintenance), perfect for contemporary-style homes, and gives the appearance of space.