Aluminium Extruders Sa Pretoria

Aluminum is one of the most used metals in today’s society – Aluminium Extruders Sa in Pretoria  it can be found across a number of industries, such as construction and commercial, and in a number of applications, such as beverage cans and appliances. When choosing a manufacturer of aluminium extrusion for supplying the metal that you use in your workplace, however, it is important that you carefully consider which one will be best for your needs.

Alspec Aluminium Catalogue

The manufacturer will begin by removing the aluminium from deep within the earth’s crust (either as bauxite ore or feldspar). Often, the Bayer’s method, Wohler’s method or Hall Heroult method is chosen to remove the metal in its molten form. It is then hardened and moulded into whatever shape the manufacturer desires. When the aluminium is extracted from the earth in its solid form, Aluminum Extrusions Online Store it will be passed through a number of mechanical processes that are designed to give the metal its desired shape. These processes include: rolling, drawing, forging, spinning, piercing and extrusion.

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Regardless of whether aluminium has been found in its molten or solid form, the manufacturer will then pass it through either a hot working or cold working process to prepare it for their customers. When using the hot working process (the most popular of the two), a billet will be heated to a temperature of over 79 degrees Celsius, which will allow the aluminium to be easily distorted and placed into its desired shape.

Aluminium Windows

The reason for the popularity of the hot working process over the cold working one can be fully realized when you compare aluminium extrusion to squeezing toothpaste out of its tube. It is much easier to extrude the metal when it is malleable, meaning that it must have been heated to a certain temperature.

Finally, the aluminium will pass through an extrusion and drawing process that runs almost parallel to each other. This is the final step in the whole extrusion process and is the step that gives the metal its entire shape. Deep drawing, for example, is used give the metal a cup, conical tapered, cylinder and seamless tube shape. For less curved shapes, Aluminium Frame Company the drawing process is skipped.

Aluminium Windows

Once you are satisfied with the processes and methods utilized by a potential manufacturer of aluminium extrusions, you can begin submitting your orders with them. If, after your first delivery, you are still satisfied with the manufacturer based on the promptness of the order being filled and the quality of the aluminium that you receive, you can continue the relationship.

Aluminium Extruders Sa in Pretoria?

Alspec Aluminium Catalogue

Extrusion is the process to change the structure and shape of different metals. Some of the metals that are commonly extruded include aluminium, copper, lead, magnesium, zinc, titanium etc.

As aluminium is malleable in nature, it is easy to extrude. Specific dies are used for the aluminium extrusion process. These steel dies have opening of the desired shapes. Primarily, this process can be of two types - hot and cold. For hot process, precise heating is very important. It is done above the aluminium's recrystallization temperature. While, cold process is done at room temperature or near room temperature.

To obtain superior quality and improved surface finished aluminium extrusions, accurate temperate and its monitoring is vital. The finishing increases the durability, strength and its appearance. In the process, a billet is heated at the temperature of 400 C to 500 C and is pushed through the die under pressure to create preferred profiles. The shape, structure and specifications vary according to the requirements of the product, customers and its application.

The company's manufacturing aluminium extrusions prefer extrusion process over welding as it gives product with constant cross section. The strength and lightweight (strength-to-weight ratio) of this metal makes it popular among customers. Its several other properties gives it edge over other metals. These are cost-effective, corrosion-resistive, flexible and durable.

The prime source of aluminium is bauxite ore and Feldspar to some extent. Some of the fields where the this metal's extruded shapes are used include transportation, building and construction to name a few.

Why And Why Not Opt For An Aluminum Sliding Door

Aluminium Windows

When purchasing your aluminum profile system, it is important to use aluminum profile systems that represent the latest in technological progress. They are available and many have highly competitive prices.

What is an aluminum profile system?

Aluminum profile systems are extruded shapes (tubing, bar stock, angles, rods, ducts, channels, air supply systems, pipe racks, etc.) made from aluminum. Extrusion is a process by which different aluminum shapes are formed from a cylindrical hydraulic press. The press forces the aluminum through the die and the extruded aluminum results in the desire shape.

What is the history of aluminum extrusions?

Patented in 1970, the extrusion process was first used to make lead pipes. Lead, copper, iron, and steel have a much longer history than aluminum, which was first identified in 1807.

At first aluminum was considered more precious than gold. However, with the advent of the smelting process and the modern hot extrusion process in the 1880's, it became extremely affordable. Aluminum, the metal most used for extrusion, can now be used with both hot and cold extrusion processes.

What are the benefits of an aluminum profile system?

There are many reasons why an aluminum system is preferred over other tooling. Some of the most important reasons are that it is not only affordable, but also durable, lightweight, and corrosion resistant - and many of the components are reusable, thus lowering the cost.

Respected manufacturers of aluminum profile promise shortened lead times, which is very important to most customers. This is possible because fewer tools are required to produce the final product, the designs are simple, and no welding or painting is required.

These manufacturers usually have a large stock of shapes and finishes on hand. If a customer needs a shape different that what is normally carried, that shape can be custom-made.

What are the uses of aluminum profile systems?

After World War II, when aluminum extrusions were used in the manufacturing of aircraft and other military uses, new uses were quickly found to be applicable for other industries. Aluminum extrusion is even used in the space industry.

If you are not familiar with the uses of aluminum profile in today's world, you might be surprised to know that they are used in computers, fixtures, everyday household appliances, home furnishings and interior design, power tools, and window frames.

In the world of manufacturing, aluminum systems are used in conveyor frames, fixtures, construction, protective barriers, work tables, electrical components, work bins, car radiators, automobile body and frame components, drive shafts and cylinder liners, and in special and series machines.

Aluminium Window Sections Catalogue

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Fern Gully Have Extruded Aluminium Window Frames List

Aluminium Extruders Sa Pretoria

Aluminum is one of the most used metals in today’s society – Aluminium Extruders Sa in Pretoria  it can be found across a number of industries, such as construction and commercial, and in a number of applications, such as beverage cans and appliances. When choosing a manufacturer of aluminium extrusion for supplying the metal that you use in your workplace, however, it is important that you carefully consider which one will be best for your needs.

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The manufacturer will begin by removing the aluminium from deep within the earth’s crust (either as bauxite ore or feldspar). Often, the Bayer’s method, Wohler’s method or Hall Heroult method is chosen to remove the metal in its molten form. It is then hardened and moulded into whatever shape the manufacturer desires. When the aluminium is extracted from the earth in its solid form, Aluminum Extrusion Framing it will be passed through a number of mechanical processes that are designed to give the metal its desired shape. These processes include: rolling, drawing, forging, spinning, piercing and extrusion.

Aluminium Window Frames For Sale

Regardless of whether aluminium has been found in its molten or solid form, the manufacturer will then pass it through either a hot working or cold working process to prepare it for their customers. When using the hot working process (the most popular of the two), a billet will be heated to a temperature of over 79 degrees Celsius, which will allow the aluminium to be easily distorted and placed into its desired shape.

Aluminium Window Frames Catalogue

The reason for the popularity of the hot working process over the cold working one can be fully realized when you compare aluminium extrusion to squeezing toothpaste out of its tube. It is much easier to extrude the metal when it is malleable, meaning that it must have been heated to a certain temperature.

Finally, the aluminium will pass through an extrusion and drawing process that runs almost parallel to each other. This is the final step in the whole extrusion process and is the step that gives the metal its entire shape. Deep drawing, for example, is used give the metal a cup, conical tapered, cylinder and seamless tube shape. For less curved shapes, Aluminum Extrusion Framing the drawing process is skipped.

Aluminium Window Frames For Sale

Once you are satisfied with the processes and methods utilized by a potential manufacturer of aluminium extrusions, you can begin submitting your orders with them. If, after your first delivery, you are still satisfied with the manufacturer based on the promptness of the order being filled and the quality of the aluminium that you receive, you can continue the relationship.

Aluminium Extruders Sa in Pretoria?

Aluminium Window Sections Catalogue

Aluminum is a non-ferrous metal (which means it will not draw a magnet) that is lightweight. There are several different grades of scrap aluminum, and all of them vary in price. At most scrapyards, aluminum is broken down into the following grades:

Cast Aluminum

Radiators (clean and contaminated)

Extrusions (clean and contaminated)

Wheels (Clean and Chrome Plated)

Siding

Aluminum/Copper Radiators (clean and contaminated)

Old Sheet

Cast aluminum is very brittle and when broken, the inside will appear very grainy. A majority of the cast aluminum that comes across our scale is from auto parts. Transmission housings, engine cylinder heads, and electronic covers are all examples of cast aluminum auto parts. Other miscellaneous items that are made of cast aluminum include BBQ covers, some hot plates and skillets, and some light housings.

Aluminum radiators can be brought to our yard in two forms, contaminated or clean. A clean aluminum radiator must have all tanks, hoses, and steel and plastic removed. The plastic tanks on each end of the radiator will typically contain steel, sometimes however they will contain a tube made of aluminum or brass.

Extrusion is the process of pushing material through a die to give it a particular shape, very much like a Play-Doh spaghetti machine. The most common form of aluminum extrusion we see is window frames, but it is used very often in other framing systems and structural applications. Extrusions are broken down into contaminated and clean grades, with clean extrusion containing no steel, plastic, rubber, or insulation.

Aluminum Wheels come in two varieties, aluminum and chrome plated aluminum. Chrome plated wheels are worth a little less than pure aluminum due to the chrome contamination. Wheels with plastic face covers are also considered chrome plated due to the contamination of plastic and glue. Our listed wheel price assumes wheel weights, valve stems, and center caps are still attached. If these have been removed from your wheels discuss it with our scale operator and he may be able to increase your price.

Aluminum siding also includes gutters, downspouts, and other flat stock aluminum items. To receive the aluminum siding price, the material must not contain steel, Styrofoam, tar, insulation or any other contamination.

Aluminum/copper radiators are found in air conditioning units. They are copper tubes surrounded by aluminum fins. A clean aluminum/copper radiator will contain no steel flanges. If the steel flanges are cut off of a dirty aluminum/copper radiator, the rest of the radiator can be sold as clean and the flanges can be sold as aluminum breakage if they still contain some aluminum and copper.

Old sheet is the lowest grade of scrap aluminum and just about everything that has not been mentioned so far falls into this category. Some common aluminum sheet items include pots and pans, pop cans, lawn chairs, and screens. Siding containing excessive Styrofoam or tar will also be bought as aluminum sheet.

Aluminium Extrusion Manufacturing Process

Aluminium Windows

Aluminum Sliding doors are stackable doors of many panels that move entirely to one side stacked neatly together. Their earliest form can be seen in traditional Japanese architecture. Now they are a definite feature of most public spaces like malls, hospitals etc. They are manufactured with a sophisticated track and frame system with a superior sliding mechanism. They offer an energetic look to any property and helps to maximize the light in the room and achieving the full potential of the view. They are a feasible alternative to bi-folding doors, with a sash width going up to 120 cms.

What are the advantages of automatic aluminum sliding frame doors

· Disabled friendly - These automatic doors open and close on their own.

· Safety features - they have up to date safety features and wireless remote control as well. Timers allow security personnel to lock the doors without having to be present near them.

· Gives Footfall account - the number of times the door opens can be obtained. This is useful footfall information in malls or shops.

· Style and variety. These doors are available in aluminum, which can be painted to depict the company's logo etc. in an office. The latest frameless glass doors are very popular among offices, where they allow an uninterrupted view of the proceedings outside.

· They allow for heat or coolness retention since they open only when somebody approaches the door

What are the parts of an automatic aluminum sliding door

An automatic sliding door normally consists of the following parts

· Operator

· Header

· Track

· Carrier wheels

· Sliding door panel(s)

· Sidelite panel(s)

· Jambs

· Lock and activation/ safety setup

The door panels are made from extruded aluminum profiles and safety glass for visibility.

Applications of automatic sliding aluminum doors

· Higher the traffic through the doors, heavier will be the moving panel.

Good for offices, hospitals, malls, banks, restaurants, art galleries etc.

· Fire and smoke door applications

· Energy conservation

· Security control, directional control or card access control applications

Testing procedures - The doors are made to open and close automatically for forty eight hours at a stretch.

How are they assembled?

· When they are shipped, the instructions for installation accompany them.

· The instructions are to be read fully

· Two or more people are required to install it

· Be careful when handling the glass

· Operate power tools carefully according to manufacturer's instructions

What is weatherstripping?

Weatherstripping is sealing the sliding panels from the elements of the weather by an insulation strip. This has to be replaced when it gets worn out.

What are the things to watch out for in automatic sliding doors

· Installation is not easy - the tracks have to be perfectly aligned, and more than one person is required to install a sliding door.

· The track attracts dirt because it is a series of grooves in which dirt accumulates very fast

· The doors get jammed sometimes because of the rust and dirt of the metal parts. They have to be changed in this case. Regular oiling helps too.

· If there is a power cut, they will get jammed and they have to be forced open.

Aluminium Windows Pretoria

 


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Fern Gully Have Extruded Aluminium Window Frames List