Aluminum is one of the most used metals in today’s society – Aluminium Extrusions Bunnings in Gauteng it can be found across a number of industries, such as construction and commercial, and in a number of applications, such as beverage cans and appliances. When choosing a manufacturer of aluminium extrusion for supplying the metal that you use in your workplace, however, it is important that you carefully consider which one will be best for your needs.
The manufacturer will begin by removing the aluminium from deep within the earth’s crust (either as bauxite ore or feldspar). Often, the Bayer’s method, Wohler’s method or Hall Heroult method is chosen to remove the metal in its molten form. It is then hardened and moulded into whatever shape the manufacturer desires. When the aluminium is extracted from the earth in its solid form, Aluminum Extrusion Profiles it will be passed through a number of mechanical processes that are designed to give the metal its desired shape. These processes include: rolling, drawing, forging, spinning, piercing and extrusion.
Regardless of whether aluminium has been found in its molten or solid form, the manufacturer will then pass it through either a hot working or cold working process to prepare it for their customers. When using the hot working process (the most popular of the two), a billet will be heated to a temperature of over 79 degrees Celsius, which will allow the aluminium to be easily distorted and placed into its desired shape.
The reason for the popularity of the hot working process over the cold working one can be fully realized when you compare aluminium extrusion to squeezing toothpaste out of its tube. It is much easier to extrude the metal when it is malleable, meaning that it must have been heated to a certain temperature.
Finally, the aluminium will pass through an extrusion and drawing process that runs almost parallel to each other. This is the final step in the whole extrusion process and is the step that gives the metal its entire shape. Deep drawing, for example, is used give the metal a cup, conical tapered, cylinder and seamless tube shape. For less curved shapes, Structural Aluminum Extrusion the drawing process is skipped.
Once you are satisfied with the processes and methods utilized by a potential manufacturer of aluminium extrusions, you can begin submitting your orders with them. If, after your first delivery, you are still satisfied with the manufacturer based on the promptness of the order being filled and the quality of the aluminium that you receive, you can continue the relationship.
Aluminium Extrusions Bunnings in Gauteng?
The process of aluminum extrusion is simple and easy however it is very significant to know why extrusion is so important. In general metals like steel and aluminum is put to use in several industries, right from automobile, to telecommunication, transport, utensil manufacturing and at times even in the toy industry. Thus, both of these metals are in huge demand and find place is almost all the major manufacturing industries in the world.
Just after steel, aluminum is the other metal which is hugely popular all over the world. This can put in a manner stating that aluminum is the second most popular metal in the globe after steel. The former is widely available, has impressive properties, and is affordable, light weight, can withstand high temperatures and so on. And above all the aluminum extrusion involved in getting different shapes and forms for suppliers is cost-effective and simple. Both in US and Europe building industry and the telecom as well is highly dependent on aluminum extruded products. These products find a number of usages and are used in many applications.
So, what is aluminum extrusion? This is a process through which aluminum is given certain shapes and forms. It starts with the hot cylindrical billet of aluminum which is pushed through a shaped die. The billet is cut from DC cast log and placed in heated container (450°C - 500°C). When pushed through the die the metal flows through the steel die. The die is placed at the other end of the container. Now, once the log passes it produces a section, this can be cut into shapes either in long length or short. The section is cuts according to the customized demands of the clients since the log is meant to be used for any particular industry. In certain extrusion process rectangular shaped billets. In this process only wide section sized extrusions are produced. This again depends according the demands of the supplier.
Aluminum extrusion is done for several kinds of industry and these aluminum extruded products are very commonly used in building industry. In this industry you can use aluminum in prefabricated houses/building structures, window and door frame systems, curtain walling, roofing and exterior cladding, and shop fronts. Besides, they also find place in the telecommunication and transport industry. In transport industry aluminum extruded products are found in rail vehicles, marine applications, airframes and for vehicles on the road.
So, what makes aluminum so popular? It is the versatility and the flexibility of the material that turns in so popular. Since aluminum is high temperature resistance and is corrosion resistant as well it is used to make utensils and is also used on transport vehicles. Besides, it is strong even though it is light weight and thus it is used in airframes.
So, if you are out there still deciding on selecting aluminum extruded products or some other metal you can give your votes to this metal as it is affordable and durable as well. No more second thoughts to this go ahead with aluminum extrusion and the products.
Advanced Aluminum Profile Systems Available on the Market
"We can't stop the thugs in this neighborhood from breaking out, shooting out, and vandalizing these expensive insulated glass windows we put in the school just last year," the maintenance supervisor said. "Do you have a solution that can stop our cycle of throwing good money after bad?" he said. Unfortunately this is not an unfamiliar concern with owners, managers, and maintenance supervisors of commercial buildings, schools, courthouses, and transit authorities.
How can you stop this cycle of spending, time loss, and frustration? Consider solid glass block window and walls. In this article you'll learn:
1. Why architects and building owners use high security glass masonry units
2. Where to use solid blocks and glass bricks.
3. Options and accessories in security blocks and bricks.
Why architects and building owners use high security glass masonry units
The cheapest way to put up a glass window or wall in a commercial, architectural, or institutional project is with a standard single pane or insulated glass system constructed generally with a vinyl or aluminum framing system. However if your business or facility is located where graffiti, vandalism, bullets, bad weather, noise, or fire are a concern the lowest initial cost window or wall system may not be the answer for achieve the best life cycle costs. The Vistabrik line of solid security glass blocks from Pittsburgh Corning may be what you're searching for. Some reasons building owners have chosen this line of blocks include:
Bullet resistant- These blocks are UL tested and made of 3" thick glass to resist penetration from high impact weapons including 9 mm and .357 magnum bullets.
Reduce vandalism and graffiti - With "non-stick" glass surfaces graffiti is easier to remove and forcible entry is difficult since 8" x 8" x 3" blocks weigh 40 lbs. per square foot mortared together.
Fire resistant - When a higher level of building safety and fire resistance are desired without having to look at ugly wires in the glass, solid glass blocks are a preferred choice. Window panels can be designed with 45, 60, and 90 minute UL approved fire ratings.
Noise reduction - Buildings near train stations, large crowds, traffic, and machinery can be hard to lease and suffer from poor employee productivity. Solid glass bricks have a Sound Transmission Class of 53 and a noise reduction coefficient of .05 resulting in quieter interior spaces.
Cut maintenance costs - Solid glass masonry units can reduce total costs of ownership if you select this durable, hard to break block at the initial stages of the building project - thereby saving ongoing maintenance costs of repair and replacing glass windows and walls.
Where to use solid blocks and glass bricks
Here are some places where solid glass blocks have been used most frequently in commercial, institutional and architectural projects:
Gymnasiums and recreation facilities - one installation is Lloyd Hall in Philadelphia Pennsylvania.
Elevated walkways and parking garages - (check out the walkway at Perry High School in Pittsburgh Pennsylvania and parking garage at Logan Airport in Boston Massachusetts).
Glass block stairwells, shelters, and walls in transit stations, jails, detention centers, courthouses, police stations, and embassies - Solid glass units provide security without giving up light and looks. Some interesting installations include Yankee Stadium Complex for the New York City Transit Authority and the Clay County Detention Center in Liberty Missouri.
Glass block windows in factories and manufacturing buildings - A building owner in Columbus Ohio is planning to use solid glass bricks to replace insulated glass aluminum framed windows that have been getting broken and shot out.
Options and Accessories in Security Blocks and Bricks
If you're looking for a clear view window or wall or need higher privacy, then the selection of solid glass blocks is for you. For a high clarity look there are 8" x 8" x 3", 4" x 8" x 3" and 3" x 8" x 3" sizes available. For higher privacy projects the 8" x 8" x 3" size can be supplied with a stippled face.
The solid blocks are generally mortared together with galvanized panel reinforcing through the horizontal mortar joints (usually every 24") and panel anchors (every 24" as well) to tie the window panels into the jambs or sides of the opening. These glass masonry units also meet tempered glass windows standards due to their strength.
Keeping building costs and security and safety concerns down has never been as important as it is today in our unstable world. Using solid security glass block windows and walls can be one step to provide building owners, employees, and parents with increased comfort, style, security and most importantly - peace of mind.