Square Aluminium Extrusion Johannesburg

Aluminum is one of the most used metals in today’s society – Square Aluminium Extrusion in Johannesburg  it can be found across a number of industries, such as construction and commercial, and in a number of applications, such as beverage cans and appliances. When choosing a manufacturer of aluminium extrusion for supplying the metal that you use in your workplace, however, it is important that you carefully consider which one will be best for your needs.

Aluminium Window Frames For Sale

The manufacturer will begin by removing the aluminium from deep within the earth’s crust (either as bauxite ore or feldspar). Often, the Bayer’s method, Wohler’s method or Hall Heroult method is chosen to remove the metal in its molten form. It is then hardened and moulded into whatever shape the manufacturer desires. When the aluminium is extracted from the earth in its solid form, Aluminium Structural Framing it will be passed through a number of mechanical processes that are designed to give the metal its desired shape. These processes include: rolling, drawing, forging, spinning, piercing and extrusion.

Aluminium Windows Cape Town

Regardless of whether aluminium has been found in its molten or solid form, the manufacturer will then pass it through either a hot working or cold working process to prepare it for their customers. When using the hot working process (the most popular of the two), a billet will be heated to a temperature of over 79 degrees Celsius, which will allow the aluminium to be easily distorted and placed into its desired shape.

Aluminium Window Frames Catalogue

The reason for the popularity of the hot working process over the cold working one can be fully realized when you compare aluminium extrusion to squeezing toothpaste out of its tube. It is much easier to extrude the metal when it is malleable, meaning that it must have been heated to a certain temperature.

Finally, the aluminium will pass through an extrusion and drawing process that runs almost parallel to each other. This is the final step in the whole extrusion process and is the step that gives the metal its entire shape. Deep drawing, for example, is used give the metal a cup, conical tapered, cylinder and seamless tube shape. For less curved shapes, Aluminum Extrusion Profiles the drawing process is skipped.

Aluminium Windows Pretoria

Once you are satisfied with the processes and methods utilized by a potential manufacturer of aluminium extrusions, you can begin submitting your orders with them. If, after your first delivery, you are still satisfied with the manufacturer based on the promptness of the order being filled and the quality of the aluminium that you receive, you can continue the relationship.

Square Aluminium Extrusion in Johannesburg?

Aluminium Windows Cape Town

Aluminium Extrusion process is undertaken by several companies today which offer extruded products to buyers. The extrusion process is generally utilized in production. It is used to create parts of homogeneous cross-sections and is done by squeezing the material all the way through an outlet under high-pressure. Aluminium extrusions are popular all over the world since the metal is easily available on the earth's crust. Besides, aluminium is widely used in several applications and it has numerous advantages as well.

Companies manufacturing extruded aluminium products offer extruded aluminium profiles, systems and finished products and semi-manufactured components. Enterprises manufacturing aluminium products are generally in search of products that can fulfill the needs of the customers. All through the manufacturing process, manufacturers must give close attention to quality, performance, economy and precision. Aluminium extrusion is generally simple, however, it might turn complex in case the demand of customers for extruded products differ. There is an assortment of aluminium extrusion profiles today in the market and people are keener to get the best product for any particular industry. If you are in the automobile industry and are in need of aluminium extruded products you must look for certain shapes that are just the apt for your industry. A company manufacturing aluminium extruded products manufacture according to the supply orders and are capable in offering all kinds of shapes. These extruded products are fabricated and customized and are unique according to needs.

There are several advantages to aluminium extrusion.

Aluminium is a widely available metal and through constant cross section several parts can be manufactured in the most reasonable way. The process of extrusion allows taking advantage of properties of aluminium and it expands. Thus, this manner indeed versatile as you can manufacture several shapes in just a simple process.

However, you need high-tech machinery for the process and you can produce shape indefinitely without spending a fortune in preparation costs. Hence, the process is totally economical. Roll-forming dies, in case you have heard about them they are costlier than extrusion die.

Aluminium extruded products have longer life than items made from steel or plastic. Besides, extrusion is meant to be the most environmentally friendly and economical solution. Aluminium as a metal even when not compared for its aluminium extrusion profiles and to weight properties. Even though it is light weight it has good strength. Aluminium is used for thermal and electrical conductivity. It is not only affordable it is also flexible in terms of shapes and size. It can adept to high temperatures and are thus preferred as utensils when used for heating water or boiling rice. It is corrosion resistant and can offer you good service over years. If you want you can easily recycle the metal. After steel all over the world aluminium is the most trusted and used metal. It can be fabricated to several shapes right from sheets, geometric shapes, to foils, tube, rod and wire.

So, if you are out there looking for aluminium extrusion profiles you can trust the process with closed eyes.

Understanding The Processes Used In Aluminum Extrusion

Alspec Aluminium Catalogue

"We can't stop the thugs in this neighborhood from breaking out, shooting out, and vandalizing these expensive insulated glass windows we put in the school just last year," the maintenance supervisor said. "Do you have a solution that can stop our cycle of throwing good money after bad?" he said. Unfortunately this is not an unfamiliar concern with owners, managers, and maintenance supervisors of commercial buildings, schools, courthouses, and transit authorities.

How can you stop this cycle of spending, time loss, and frustration? Consider solid glass block window and walls. In this article you'll learn:

1. Why architects and building owners use high security glass masonry units
2. Where to use solid blocks and glass bricks.
3. Options and accessories in security blocks and bricks.

Why architects and building owners use high security glass masonry units

The cheapest way to put up a glass window or wall in a commercial, architectural, or institutional project is with a standard single pane or insulated glass system constructed generally with a vinyl or aluminum framing system. However if your business or facility is located where graffiti, vandalism, bullets, bad weather, noise, or fire are a concern the lowest initial cost window or wall system may not be the answer for achieve the best life cycle costs. The Vistabrik line of solid security glass blocks from Pittsburgh Corning may be what you're searching for. Some reasons building owners have chosen this line of blocks include:

Bullet resistant- These blocks are UL tested and made of 3" thick glass to resist penetration from high impact weapons including 9 mm and .357 magnum bullets.

Reduce vandalism and graffiti - With "non-stick" glass surfaces graffiti is easier to remove and forcible entry is difficult since 8" x 8" x 3" blocks weigh 40 lbs. per square foot mortared together.

Fire resistant - When a higher level of building safety and fire resistance are desired without having to look at ugly wires in the glass, solid glass blocks are a preferred choice. Window panels can be designed with 45, 60, and 90 minute UL approved fire ratings.

Noise reduction - Buildings near train stations, large crowds, traffic, and machinery can be hard to lease and suffer from poor employee productivity. Solid glass bricks have a Sound Transmission Class of 53 and a noise reduction coefficient of .05 resulting in quieter interior spaces.

Cut maintenance costs - Solid glass masonry units can reduce total costs of ownership if you select this durable, hard to break block at the initial stages of the building project - thereby saving ongoing maintenance costs of repair and replacing glass windows and walls.

Where to use solid blocks and glass bricks

Here are some places where solid glass blocks have been used most frequently in commercial, institutional and architectural projects:

Gymnasiums and recreation facilities - one installation is Lloyd Hall in Philadelphia Pennsylvania.

Elevated walkways and parking garages - (check out the walkway at Perry High School in Pittsburgh Pennsylvania and parking garage at Logan Airport in Boston Massachusetts).

Glass block stairwells, shelters, and walls in transit stations, jails, detention centers, courthouses, police stations, and embassies - Solid glass units provide security without giving up light and looks. Some interesting installations include Yankee Stadium Complex for the New York City Transit Authority and the Clay County Detention Center in Liberty Missouri.

Glass block windows in factories and manufacturing buildings - A building owner in Columbus Ohio is planning to use solid glass bricks to replace insulated glass aluminum framed windows that have been getting broken and shot out.

Options and Accessories in Security Blocks and Bricks

If you're looking for a clear view window or wall or need higher privacy, then the selection of solid glass blocks is for you. For a high clarity look there are 8" x 8" x 3", 4" x 8" x 3" and 3" x 8" x 3" sizes available. For higher privacy projects the 8" x 8" x 3" size can be supplied with a stippled face.

The solid blocks are generally mortared together with galvanized panel reinforcing through the horizontal mortar joints (usually every 24") and panel anchors (every 24" as well) to tie the window panels into the jambs or sides of the opening. These glass masonry units also meet tempered glass windows standards due to their strength.

Conclusion

Keeping building costs and security and safety concerns down has never been as important as it is today in our unstable world. Using solid security glass block windows and walls can be one step to provide building owners, employees, and parents with increased comfort, style, security and most importantly - peace of mind.

Aluminium Windows

https://ferngully.co.za/ratings-2/

Fern Gully Have Aluminium Extrusion List

Square Aluminium Extrusion Tip

Aluminum is one of the most used metals in today’s society – Square Aluminium Extrusion in Tip  it can be found across a number of industries, such as construction and commercial, and in a number of applications, such as beverage cans and appliances. When choosing a manufacturer of aluminium extrusion for supplying the metal that you use in your workplace, however, it is important that you carefully consider which one will be best for your needs.

Aluminium Window Sections Catalogue

The manufacturer will begin by removing the aluminium from deep within the earth’s crust (either as bauxite ore or feldspar). Often, the Bayer’s method, Wohler’s method or Hall Heroult method is chosen to remove the metal in its molten form. It is then hardened and moulded into whatever shape the manufacturer desires. When the aluminium is extracted from the earth in its solid form, Aluminum Extrusions South Africa it will be passed through a number of mechanical processes that are designed to give the metal its desired shape. These processes include: rolling, drawing, forging, spinning, piercing and extrusion.

Aluminium Windows South Africa

Regardless of whether aluminium has been found in its molten or solid form, the manufacturer will then pass it through either a hot working or cold working process to prepare it for their customers. When using the hot working process (the most popular of the two), a billet will be heated to a temperature of over 79 degrees Celsius, which will allow the aluminium to be easily distorted and placed into its desired shape.

Alspec Aluminium Catalogue

The reason for the popularity of the hot working process over the cold working one can be fully realized when you compare aluminium extrusion to squeezing toothpaste out of its tube. It is much easier to extrude the metal when it is malleable, meaning that it must have been heated to a certain temperature.

Finally, the aluminium will pass through an extrusion and drawing process that runs almost parallel to each other. This is the final step in the whole extrusion process and is the step that gives the metal its entire shape. Deep drawing, for example, is used give the metal a cup, conical tapered, cylinder and seamless tube shape. For less curved shapes, Aluminum Extrusions Online Store the drawing process is skipped.

Aluminium Windows

Once you are satisfied with the processes and methods utilized by a potential manufacturer of aluminium extrusions, you can begin submitting your orders with them. If, after your first delivery, you are still satisfied with the manufacturer based on the promptness of the order being filled and the quality of the aluminium that you receive, you can continue the relationship.

Square Aluminium Extrusion in Tip?

Aluminium Window Frames For Sale

Metal fabrication equipment is used in important facets of the manufacturing industry. It serves the structural steel industry very well as it helps in other metal fabricating industries. Producers of this equipment have clients ranging from small and medium size enterprises to iron and fabricating shops and large construction companies.

The most common types of metal fabrication equipment include hydraulic press brakes, pinch rolls, plate shears, bending machines, tube benders and plate rolls. All these machines will help the entire workload easier. Look into the features of these types of equipment.

Hydraulic press brakes

Hydraulic press brakes are created to deliver the kind of ease and comfort an operator is looking for in the product. They are equipped with a ram system to provide maximum efficiency on operator control. Down stroking ram systems are favored over up stroking systems because they lessen operator fatigue. The system with a thick ram makes it easier to move in between extra heavy frames. Alongside with this component, a steel torsion is also utilized. At times, the hydraulic press brake contains limit switches and overload protection systems. Speeds of the press brakes are adjustable and controllable as well.

Hydraulic shears

This is yet another type of metal fabrication equipment used in order to make the job of individuals easier. Looking for those with foot pedals and emergency stops is highly favorable for the company. Programmable axes may help control blade gaps, stroke length, back gauge and shearing times. At times, the shears are also commendable for its capacity to transfer balls and load metal sheets. It also possesses a full protection guard system. Shears are used in order to provide smooth and quiet operation while cutting or manufacturing metal parts.

Plate bending machines

Plate bending machines vary according to specifications of the particular industry making use of this industrial product. There are goods that are best suited for small to medium production requirement for pipes, angles, flats and tubes. Ornamental and job shops will surely favor this type of bending machine. There are plate bending machines that are versatile enough with hydraulic forming features. This is commendable in industries were pipe, tube and aluminum extrusion bending is required.

There are other types of metal fabrication equipment sold by a lot of manufacturers. At times, this equipment may be available from second hand machine stores. What matters is that the machine will work for the particular manufacturing process it has to serve.

Get the Most Out of Aluminum Railings

Aluminium Window Frames Catalogue

Aluminum is the preferred material for door and window frames due to its inherent structural and aesthetic properties. Doors and windows made of aluminum frames with glass glazing may look the same from a distance but take a closer look and the difference between quality product and one that is fabricated by a local fabricator becomes apparent. If you are investing in doors and windows it pays to buy only quality products.


Seamless integration of hardware with aluminum frame


The looks as well as performance of aluminum windows are dependent on and influenced by the way hardware is integrated into the frame. If the window has hinges then the way hinges are designed and fitted to the frame has a bearing on ease of opening and closing as well as reducing gaps and thereby preventing energy losses. Quality manufacturers design and manufacture their own hardware to go along with windows and doors.


Precision fabrication


Most general fabricators do not work to tight tolerances while fabricating frames from aluminum profiles. There can be gaps between joins and this can look unseemly and if the frame sections are not well aligned, closing and opening them becomes a chore. Quality manufacturers also include thermal breaks and a foam core that provide additional insulation.


Finish


Quality manufacturers offer aluminum in a variety of finishes such as natural anodized finish in various shades, metallic colours, permanent colour fast powder coating and woodgrain foil overlay for a natural look. You can go a step further and choose aluminum frames that have one colour finish for interiors and another on the exterior to match building facades.


Single or double or triple glazing?


When double glazed windows offer so many advantages there is little point in saving some money by choosing single glazing. Double or even triple glazing is better from energy conservation as well as acoustic insulation perspective. Some advanced manufacturers offer gas filled and totally sealed double glazing. You also have the choice of blinds integrated inside the glazing, which makes for a neater appearance and ease of use. When one talks about glazing, it must be kept in mind that glass varies widely. It is recommended to look for windows with low E internal glass and possibly toughened glass so that, in the event the glass breaks, the floor is not littered with glass shards. You can also select glass that is coated to reflect heat and thus reduce energy consumption.


How secure are the aluminum windows?


Quality manufacturers offer windows that conform to British Standards PAS 24:2012. Material, design and manufacture of the windows makes it difficult for would be burglars to force the windows. You should look for multipoint steel locking system and internal glazing for better security.


It pays to invest in world recognized brands offering quality aluminum windows. Windows look perfect from inside and from the outside. They will be easy to operate and you will enjoy their use for years with minimum maintenance. It may cost more initially but a quality aluminum window also adds to the value of your house.

Aluminium Windows Pretoria

https://ferngully.co.za/ratings-2/

Fern Gully Have Aluminium Extrusion List

Square Aluminium Extrusion Guide

Aluminum is one of the most used metals in today’s society – Square Aluminium Extrusion in Guide  it can be found across a number of industries, such as construction and commercial, and in a number of applications, such as beverage cans and appliances. When choosing a manufacturer of aluminium extrusion for supplying the metal that you use in your workplace, however, it is important that you carefully consider which one will be best for your needs.

Aluminium Window Sections Catalogue

The manufacturer will begin by removing the aluminium from deep within the earth’s crust (either as bauxite ore or feldspar). Often, the Bayer’s method, Wohler’s method or Hall Heroult method is chosen to remove the metal in its molten form. It is then hardened and moulded into whatever shape the manufacturer desires. When the aluminium is extracted from the earth in its solid form, Modular Aluminium Frame it will be passed through a number of mechanical processes that are designed to give the metal its desired shape. These processes include: rolling, drawing, forging, spinning, piercing and extrusion.

Aluminium Windows Pretoria

Regardless of whether aluminium has been found in its molten or solid form, the manufacturer will then pass it through either a hot working or cold working process to prepare it for their customers. When using the hot working process (the most popular of the two), a billet will be heated to a temperature of over 79 degrees Celsius, which will allow the aluminium to be easily distorted and placed into its desired shape.

Aluminium Windows South Africa

The reason for the popularity of the hot working process over the cold working one can be fully realized when you compare aluminium extrusion to squeezing toothpaste out of its tube. It is much easier to extrude the metal when it is malleable, meaning that it must have been heated to a certain temperature.

Finally, the aluminium will pass through an extrusion and drawing process that runs almost parallel to each other. This is the final step in the whole extrusion process and is the step that gives the metal its entire shape. Deep drawing, for example, is used give the metal a cup, conical tapered, cylinder and seamless tube shape. For less curved shapes, Aluminum T Frame the drawing process is skipped.

Alspec Aluminium Catalogue

Once you are satisfied with the processes and methods utilized by a potential manufacturer of aluminium extrusions, you can begin submitting your orders with them. If, after your first delivery, you are still satisfied with the manufacturer based on the promptness of the order being filled and the quality of the aluminium that you receive, you can continue the relationship.

Square Aluminium Extrusion in Guide?

Aluminium Window Sections Catalogue

When purchasing your aluminum profile system, it is important to use aluminum profile systems that represent the latest in technological progress. They are available and many have highly competitive prices.

What is an aluminum profile system?

Aluminum profile systems are extruded shapes (tubing, bar stock, angles, rods, ducts, channels, air supply systems, pipe racks, etc.) made from aluminum. Extrusion is a process by which different aluminum shapes are formed from a cylindrical hydraulic press. The press forces the aluminum through the die and the extruded aluminum results in the desire shape.

What is the history of aluminum extrusions?

Patented in 1970, the extrusion process was first used to make lead pipes. Lead, copper, iron, and steel have a much longer history than aluminum, which was first identified in 1807.

At first aluminum was considered more precious than gold. However, with the advent of the smelting process and the modern hot extrusion process in the 1880's, it became extremely affordable. Aluminum, the metal most used for extrusion, can now be used with both hot and cold extrusion processes.

What are the benefits of an aluminum profile system?

There are many reasons why an aluminum system is preferred over other tooling. Some of the most important reasons are that it is not only affordable, but also durable, lightweight, and corrosion resistant - and many of the components are reusable, thus lowering the cost.

Respected manufacturers of aluminum profile promise shortened lead times, which is very important to most customers. This is possible because fewer tools are required to produce the final product, the designs are simple, and no welding or painting is required.

These manufacturers usually have a large stock of shapes and finishes on hand. If a customer needs a shape different that what is normally carried, that shape can be custom-made.

What are the uses of aluminum profile systems?

After World War II, when aluminum extrusions were used in the manufacturing of aircraft and other military uses, new uses were quickly found to be applicable for other industries. Aluminum extrusion is even used in the space industry.

If you are not familiar with the uses of aluminum profile in today's world, you might be surprised to know that they are used in computers, fixtures, everyday household appliances, home furnishings and interior design, power tools, and window frames.

In the world of manufacturing, aluminum systems are used in conveyor frames, fixtures, construction, protective barriers, work tables, electrical components, work bins, car radiators, automobile body and frame components, drive shafts and cylinder liners, and in special and series machines.

Aluminum Frames Vs PVC Or Wood - Are They Worth the Extra Cost?

Alspec Aluminium Catalogue

When you are refurbishing or extending your house or building a new one you will face the question of which door material to use. Aluminum doors or steel doors? The most commonly used door materials are the aluminium, wood, PVC, steel, but which is better? Let's show the facts and situations to use either aluminium doors or steel doors.

One of the most important characteristics of a door is the durability. The durability greatly depends on the environment where the door is implemented, the conditions of use or the area where it is installed.

Exteriors

This is one of the biggest obstacles for using doors. Although we can use some stainless steel that combines iron, chromium, and many other elements. It can be a little expensive if we want great corrosion resistance and thus, durability. Stainless steel can get marked up with fingerprints and grease, develop discolouration, scratches and eventually rust. In coastal areas, the corrosion issues get worse decreasing the useful life of the steel door, so the maintenance with protective layers of paint is periodically needed.

On the other hand, the aluminium doors are the perfect choice for outsides since it has a natural resistance to corrosion that makes it maintenance free. For example, the aluminium doors are even lighter than their steel counterparts at a very similar price, and the flexibility of the material offers much more profile styles than doors. So let's say aluminium doors are mostly recommended for the steel doors for the outsides unless you need the structural strength of the steel for hard use or safety reasons.

Insides

In this situation, the steel doors are preferred since they are cheaper, safer and more resistant than aluminium since it cannot be kicked and is extremely hard to bend, even using tools. The aluminium counterpart can be more expensive, but it can give a premium feel to the door when the correct door style is used. Additionally, the aluminium doors offer a great variety of finishes and colours that result in a nice look in the right circumstances. The steel doors can be stylish too since they do an excellent job of imitating the wood with the use of some advanced state-of-art door.

Home security

Home intruders are one of the major concerns for every family guy. The best option for security issues are the steel doors since the steel is one of the strongest material to manufacture a door. The steel door won't crack or warp, and there are some high-security steel door models that feature a large number of locks and hinges with different style designs. There is also some high-security doors that use aluminium as a main metal component, so the aluminium doors are not left behind on this subject.

Thermal insulations

Both door presentations are not solid steel or aluminium. They have foam, wood, polyurethane or polystyrene foam or fiberglass core to prevent the heat transfer. So, in this case, both doors have a great thermal insulation that will help you to keep your house warm in the winter and cool in the summer, making them energy efficient.

Esthetics
As mentioned before, the aluminium offers a choice of colours to match the style of your home. Meanwhile, when we want to avoid the rust on the steel, the galvanized steel is recommended. Nonetheless, this kind of steel is not easy to customize or paint. If you want a customized steel door that endures at lifetime, you have to pay for the premium stainless steel, which is not cheap at all. An alternative to premium stainless steel but not as good-looking is a coat of weather-resistant paint since the steel can accept a large variety of paint types but they must be weather-resistant to prevent corrosion and be falling apart because of the rust expansion in the steel door.

Cost

The cost of the steel and aluminium doors depends greatly on the security level, style, and corrosion resistance. The steel doors can be really inexpensive when the corrosion resistance is not required, and its maintenance is easy to do. But if you need corrosion resistance, galvanized steel could be a cheap but not an aesthetic option. The expensive premium steel offers the bests doors in terms of aesthetics, security and endurance options.

In the case of the aluminium doors, they are cheaper than premium steel doors, but they offer improved natural corrosion resistance for a longer useful life. Nonetheless, the aluminium doors are not made for hard use which can hinder its useful life and result in an extra cost by replacing the door after a rigorous use as is in a patio with kids and pets.

Verdict

Both doors have enormous potential in different areas, but if you do not care about saving money, I think the winners are the doors thanks to its great versatility and variety of presentation for almost any budget and environment. The steel doors are a reliable option for security, durability, and aesthetics.

The aluminium doors are quite good as well, they offer a maintenance free material with excellent durability for a reasonable price. However, it lacks structural strength in comparison to the steel doors. You have the ultimate decision to choose the best door that can fit your style, secure and budget requirements.

Aluminium Windows

 


https://ferngully.co.za/ratings-2/

Fern Gully Have Aluminium Extrusion List

Square Aluminium Extrusion Popular

Aluminum is one of the most used metals in today’s society – Square Aluminium Extrusion in Popular  it can be found across a number of industries, such as construction and commercial, and in a number of applications, such as beverage cans and appliances. When choosing a manufacturer of aluminium extrusion for supplying the metal that you use in your workplace, however, it is important that you carefully consider which one will be best for your needs.

Alspec Aluminium Catalogue

The manufacturer will begin by removing the aluminium from deep within the earth’s crust (either as bauxite ore or feldspar). Often, the Bayer’s method, Wohler’s method or Hall Heroult method is chosen to remove the metal in its molten form. It is then hardened and moulded into whatever shape the manufacturer desires. When the aluminium is extracted from the earth in its solid form, Aluminum Extrusions For Glass it will be passed through a number of mechanical processes that are designed to give the metal its desired shape. These processes include: rolling, drawing, forging, spinning, piercing and extrusion.

Aluminium Window Frames For Sale

Regardless of whether aluminium has been found in its molten or solid form, the manufacturer will then pass it through either a hot working or cold working process to prepare it for their customers. When using the hot working process (the most popular of the two), a billet will be heated to a temperature of over 79 degrees Celsius, which will allow the aluminium to be easily distorted and placed into its desired shape.

Aluminium Window Sections Catalogue

The reason for the popularity of the hot working process over the cold working one can be fully realized when you compare aluminium extrusion to squeezing toothpaste out of its tube. It is much easier to extrude the metal when it is malleable, meaning that it must have been heated to a certain temperature.

Finally, the aluminium will pass through an extrusion and drawing process that runs almost parallel to each other. This is the final step in the whole extrusion process and is the step that gives the metal its entire shape. Deep drawing, for example, is used give the metal a cup, conical tapered, cylinder and seamless tube shape. For less curved shapes, Aluminum Framing System the drawing process is skipped.

Aluminium Window Frames Catalogue

Once you are satisfied with the processes and methods utilized by a potential manufacturer of aluminium extrusions, you can begin submitting your orders with them. If, after your first delivery, you are still satisfied with the manufacturer based on the promptness of the order being filled and the quality of the aluminium that you receive, you can continue the relationship.

Square Aluminium Extrusion in Popular?

Aluminium Window Frames Details

When double glazing first became a popular window choice in the 1960s, most frames were made of aluminum. Aluminum remained the most popular choice for framing double glazing windows through the mid-1980s, when it held over 60% of the market. Since the introduction of PVC window framing, the market share of aluminum framed windows has dropped steadily. As of 2003, less than 17% of windows sold were aluminum framed. There are many reasons for the drop in popularity - and still some good reasons for choosing aluminum over PVC or wood frames.

The early popularity of aluminum was based on price and convenience. Aluminum was far less expensive than wood, the only other choice for window framing in the early years of double glazing. In addition, aluminum is easily extruded in the shapes and lengths needed to frame windows of any shape or size. It's strong, durable and very close to maintenance free.

Aluminum frames do have one significant drawback, however. Aluminum is an excellent conductor of heat and cold. It's such a good conductor, in fact, that in colder temperatures, frost often forms on interior surfaces of the windows close to the aluminum joints. The end result is windows that are significantly less able to conserve heat and energy than those framed in other materials.

PVCu was introduced in the mid-80s as a choice for framing double glazing windows, and immediately began to climb in popularity. When compared with aluminum frames, PVCu was less expensive, and more energy conservative. It can't match the strength of aluminum, however, and there are security concerns with its use. In addition, the introduction of 'thermal breaks' reduces the heat conductivity (measured in U values) of aluminum framed windows significantly. By fitting a less conductive material between the panes of the window as a sort of 'bridge' between the glass, manufacturers can bring the U value of aluminum framed double glazed windows within conservation standards.

The main selling points for aluminum window frames, then, were:

1. Strength - aluminum framed windows are far less prone to warping. The aluminum withstands weather well, needs no painting and forms strong, rigid window frames that will fit for far longer than wood frames.

2. Cost - aluminum frames are far less expensive than wood frames. They are easier to manufacture, and the material is less expensive to begin with. On the other hand, the introduction of PVC has largely negated the advantage of cost. Far lower in price, and with more efficient heating, PVC has become the material of choice for framing double glazing windows.

3. Ease of maintenance - As opposed to wood, which is subject to warping and decay and needs repainting every 3-5 years, aluminum is virtually maintenance free. It never needs painting, doesn't rot or warp, and is rigid and strong enough to bear the load of window lintels with minimal reinforcement.

4. Security - Because of the tight fit possible with aluminum framed double glazed windows, they were - and still are - the choice where security is a paramount concern. It's very difficult to 'pop' an aluminum framed window from its frame if it's properly fitted.

Aluminum Frame Trade Show Displays

Aluminium Window Sections Catalogue

The process of aluminum extrusion is simple and easy however it is very significant to know why extrusion is so important. In general metals like steel and aluminum is put to use in several industries, right from automobile, to telecommunication, transport, utensil manufacturing and at times even in the toy industry. Thus, both of these metals are in huge demand and find place is almost all the major manufacturing industries in the world.

Just after steel, aluminum is the other metal which is hugely popular all over the world. This can put in a manner stating that aluminum is the second most popular metal in the globe after steel. The former is widely available, has impressive properties, and is affordable, light weight, can withstand high temperatures and so on. And above all the aluminum extrusion involved in getting different shapes and forms for suppliers is cost-effective and simple. Both in US and Europe building industry and the telecom as well is highly dependent on aluminum extruded products. These products find a number of usages and are used in many applications.

So, what is aluminum extrusion? This is a process through which aluminum is given certain shapes and forms. It starts with the hot cylindrical billet of aluminum which is pushed through a shaped die. The billet is cut from DC cast log and placed in heated container (450°C - 500°C). When pushed through the die the metal flows through the steel die. The die is placed at the other end of the container. Now, once the log passes it produces a section, this can be cut into shapes either in long length or short. The section is cuts according to the customized demands of the clients since the log is meant to be used for any particular industry. In certain extrusion process rectangular shaped billets. In this process only wide section sized extrusions are produced. This again depends according the demands of the supplier.

Aluminum extrusion is done for several kinds of industry and these aluminum extruded products are very commonly used in building industry. In this industry you can use aluminum in prefabricated houses/building structures, window and door frame systems, curtain walling, roofing and exterior cladding, and shop fronts. Besides, they also find place in the telecommunication and transport industry. In transport industry aluminum extruded products are found in rail vehicles, marine applications, airframes and for vehicles on the road.

So, what makes aluminum so popular? It is the versatility and the flexibility of the material that turns in so popular. Since aluminum is high temperature resistance and is corrosion resistant as well it is used to make utensils and is also used on transport vehicles. Besides, it is strong even though it is light weight and thus it is used in airframes.

So, if you are out there still deciding on selecting aluminum extruded products or some other metal you can give your votes to this metal as it is affordable and durable as well. No more second thoughts to this go ahead with aluminum extrusion and the products.

Alspec Aluminium Catalogue

 


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Fern Gully Have Aluminium Extrusion List