Aluminium Glazing Sections Guide

Aluminum is one of the most used metals in today’s society – Aluminium Glazing Sections in Guide  it can be found across a number of industries, such as construction and commercial, and in a number of applications, such as beverage cans and appliances. When choosing a manufacturer of aluminium extrusion for supplying the metal that you use in your workplace, however, it is important that you carefully consider which one will be best for your needs.

Aluminium Windows Cape Town

The manufacturer will begin by removing the aluminium from deep within the earth’s crust (either as bauxite ore or feldspar). Often, the Bayer’s method, Wohler’s method or Hall Heroult method is chosen to remove the metal in its molten form. It is then hardened and moulded into whatever shape the manufacturer desires. When the aluminium is extracted from the earth in its solid form, Aluminum Extrusions Online Store it will be passed through a number of mechanical processes that are designed to give the metal its desired shape. These processes include: rolling, drawing, forging, spinning, piercing and extrusion.

Alspec Aluminium Catalogue

Regardless of whether aluminium has been found in its molten or solid form, the manufacturer will then pass it through either a hot working or cold working process to prepare it for their customers. When using the hot working process (the most popular of the two), a billet will be heated to a temperature of over 79 degrees Celsius, which will allow the aluminium to be easily distorted and placed into its desired shape.

Aluminium Sections Catalogue

The reason for the popularity of the hot working process over the cold working one can be fully realized when you compare aluminium extrusion to squeezing toothpaste out of its tube. It is much easier to extrude the metal when it is malleable, meaning that it must have been heated to a certain temperature.

Finally, the aluminium will pass through an extrusion and drawing process that runs almost parallel to each other. This is the final step in the whole extrusion process and is the step that gives the metal its entire shape. Deep drawing, for example, is used give the metal a cup, conical tapered, cylinder and seamless tube shape. For less curved shapes, Aluminum Framing System the drawing process is skipped.

Alspec Aluminium Catalogue

Once you are satisfied with the processes and methods utilized by a potential manufacturer of aluminium extrusions, you can begin submitting your orders with them. If, after your first delivery, you are still satisfied with the manufacturer based on the promptness of the order being filled and the quality of the aluminium that you receive, you can continue the relationship.

Aluminium Glazing Sections in Guide?

Alspec Aluminium Catalogue

Extrusion is the process to change the structure and shape of different metals. Some of the metals that are commonly extruded include aluminium, copper, lead, magnesium, zinc, titanium etc.

As aluminium is malleable in nature, it is easy to extrude. Specific dies are used for the aluminium extrusion process. These steel dies have opening of the desired shapes. Primarily, this process can be of two types - hot and cold. For hot process, precise heating is very important. It is done above the aluminium's recrystallization temperature. While, cold process is done at room temperature or near room temperature.

To obtain superior quality and improved surface finished aluminium extrusions, accurate temperate and its monitoring is vital. The finishing increases the durability, strength and its appearance. In the process, a billet is heated at the temperature of 400 C to 500 C and is pushed through the die under pressure to create preferred profiles. The shape, structure and specifications vary according to the requirements of the product, customers and its application.

The company's manufacturing aluminium extrusions prefer extrusion process over welding as it gives product with constant cross section. The strength and lightweight (strength-to-weight ratio) of this metal makes it popular among customers. Its several other properties gives it edge over other metals. These are cost-effective, corrosion-resistive, flexible and durable.

The prime source of aluminium is bauxite ore and Feldspar to some extent. Some of the fields where the this metal's extruded shapes are used include transportation, building and construction to name a few.

Get the Most Out of Aluminum Railings

Aluminium Window Sections Catalogue

Aluminum doors are once popular in the home building industry. With the changes in architectural taste, however, many people opted for different styles of sliding doors. Nonetheless, even when the interest in this type of door has already declined, it still has various advantages that could not be provided by other types of doors.

For one, aluminum pocket doors are great space savers. They could be used in several instances when space is an issue. For example, a room which could not be fixed with a hinge door could make use of a pocket door. This is the case when there is a permanent obstruction along the pathway where the door swings. Since the door runs along a hidden track and vanishes inside a pocket in the wall, there is no longer a need to open the door fully by swinging. Thus, the door does not require more space before it could be opened. Also, a pocket door could effectively replace a standard door when there is no other way but hide the door inside the walls.

Aluminum sliding doors is also a great alternative to ordinary wood, vinyl or plastic doors. This is because the doors are predicted to capture the future trend in home designing alongside glass and other metals.

There are downsides to using the doors though. For one, these doors could not be used in places where there are extreme temperatures as aluminum tends to adopt to the temperature of its surrounding. This would not help neutralize the heat or the coldness inside a room, for example. Also, aluminum, unlike wood, glass and fiberglass doors, tends not to blend in with most architectural design. For instance, the doors would not work well with Victorian-style inspired homes. They are, however, common among conventional houses where steal panels and other metals are used in decorating the house.

Also, one cannot really play well with colors on the doors. Usually, homeowners have to settle with the metallic look. This doesn't say that the natural aluminum surface is not good. In fact it is. However, for people who are fond of playing with colors, the doors may not be the best choice.

Another drawback to using the doors is that they tend to catch the atmosphere of large kitchens since they are usually associated with the kitchen doors of most restaurants. But again, this may not be as bad at all since many people actually love to create a certain atmosphere in their kitchen that may only be contributed to metals.

A change of look is what a sliding door could give when used in residential homes. In the industrial settings however, they have become the mainstay.

Aluminium Windows

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Fern Gully Have Aluminium Section List

Aluminium Glazing Sections Rating

Aluminum is one of the most used metals in today’s society – Aluminium Glazing Sections in Rating  it can be found across a number of industries, such as construction and commercial, and in a number of applications, such as beverage cans and appliances. When choosing a manufacturer of aluminium extrusion for supplying the metal that you use in your workplace, however, it is important that you carefully consider which one will be best for your needs.

Aluminium Windows Pretoria

The manufacturer will begin by removing the aluminium from deep within the earth’s crust (either as bauxite ore or feldspar). Often, the Bayer’s method, Wohler’s method or Hall Heroult method is chosen to remove the metal in its molten form. It is then hardened and moulded into whatever shape the manufacturer desires. When the aluminium is extracted from the earth in its solid form, Stock Aluminum Extrusions it will be passed through a number of mechanical processes that are designed to give the metal its desired shape. These processes include: rolling, drawing, forging, spinning, piercing and extrusion.

Aluminium Sections Catalogue

Regardless of whether aluminium has been found in its molten or solid form, the manufacturer will then pass it through either a hot working or cold working process to prepare it for their customers. When using the hot working process (the most popular of the two), a billet will be heated to a temperature of over 79 degrees Celsius, which will allow the aluminium to be easily distorted and placed into its desired shape.

Aluminium Sections Catalogue

The reason for the popularity of the hot working process over the cold working one can be fully realized when you compare aluminium extrusion to squeezing toothpaste out of its tube. It is much easier to extrude the metal when it is malleable, meaning that it must have been heated to a certain temperature.

Finally, the aluminium will pass through an extrusion and drawing process that runs almost parallel to each other. This is the final step in the whole extrusion process and is the step that gives the metal its entire shape. Deep drawing, for example, is used give the metal a cup, conical tapered, cylinder and seamless tube shape. For less curved shapes, Aluminium Window Frame Extrusions the drawing process is skipped.

Aluminium Windows

Once you are satisfied with the processes and methods utilized by a potential manufacturer of aluminium extrusions, you can begin submitting your orders with them. If, after your first delivery, you are still satisfied with the manufacturer based on the promptness of the order being filled and the quality of the aluminium that you receive, you can continue the relationship.

Aluminium Glazing Sections in Rating?

Aluminium Sections Catalogue

Aluminum doors are once popular in the home building industry. With the changes in architectural taste, however, many people opted for different styles of sliding doors. Nonetheless, even when the interest in this type of door has already declined, it still has various advantages that could not be provided by other types of doors.

For one, aluminum pocket doors are great space savers. They could be used in several instances when space is an issue. For example, a room which could not be fixed with a hinge door could make use of a pocket door. This is the case when there is a permanent obstruction along the pathway where the door swings. Since the door runs along a hidden track and vanishes inside a pocket in the wall, there is no longer a need to open the door fully by swinging. Thus, the door does not require more space before it could be opened. Also, a pocket door could effectively replace a standard door when there is no other way but hide the door inside the walls.

Aluminum sliding doors is also a great alternative to ordinary wood, vinyl or plastic doors. This is because the doors are predicted to capture the future trend in home designing alongside glass and other metals.

There are downsides to using the doors though. For one, these doors could not be used in places where there are extreme temperatures as aluminum tends to adopt to the temperature of its surrounding. This would not help neutralize the heat or the coldness inside a room, for example. Also, aluminum, unlike wood, glass and fiberglass doors, tends not to blend in with most architectural design. For instance, the doors would not work well with Victorian-style inspired homes. They are, however, common among conventional houses where steal panels and other metals are used in decorating the house.

Also, one cannot really play well with colors on the doors. Usually, homeowners have to settle with the metallic look. This doesn't say that the natural aluminum surface is not good. In fact it is. However, for people who are fond of playing with colors, the doors may not be the best choice.

Another drawback to using the doors is that they tend to catch the atmosphere of large kitchens since they are usually associated with the kitchen doors of most restaurants. But again, this may not be as bad at all since many people actually love to create a certain atmosphere in their kitchen that may only be contributed to metals.

A change of look is what a sliding door could give when used in residential homes. In the industrial settings however, they have become the mainstay.

Aluminium Extrusion Manufacturing Process

Alspec Aluminium Catalogue

The process of aluminum extrusion is simple and easy however it is very significant to know why extrusion is so important. In general metals like steel and aluminum is put to use in several industries, right from automobile, to telecommunication, transport, utensil manufacturing and at times even in the toy industry. Thus, both of these metals are in huge demand and find place is almost all the major manufacturing industries in the world.

Just after steel, aluminum is the other metal which is hugely popular all over the world. This can put in a manner stating that aluminum is the second most popular metal in the globe after steel. The former is widely available, has impressive properties, and is affordable, light weight, can withstand high temperatures and so on. And above all the aluminum extrusion involved in getting different shapes and forms for suppliers is cost-effective and simple. Both in US and Europe building industry and the telecom as well is highly dependent on aluminum extruded products. These products find a number of usages and are used in many applications.

So, what is aluminum extrusion? This is a process through which aluminum is given certain shapes and forms. It starts with the hot cylindrical billet of aluminum which is pushed through a shaped die. The billet is cut from DC cast log and placed in heated container (450°C - 500°C). When pushed through the die the metal flows through the steel die. The die is placed at the other end of the container. Now, once the log passes it produces a section, this can be cut into shapes either in long length or short. The section is cuts according to the customized demands of the clients since the log is meant to be used for any particular industry. In certain extrusion process rectangular shaped billets. In this process only wide section sized extrusions are produced. This again depends according the demands of the supplier.

Aluminum extrusion is done for several kinds of industry and these aluminum extruded products are very commonly used in building industry. In this industry you can use aluminum in prefabricated houses/building structures, window and door frame systems, curtain walling, roofing and exterior cladding, and shop fronts. Besides, they also find place in the telecommunication and transport industry. In transport industry aluminum extruded products are found in rail vehicles, marine applications, airframes and for vehicles on the road.

So, what makes aluminum so popular? It is the versatility and the flexibility of the material that turns in so popular. Since aluminum is high temperature resistance and is corrosion resistant as well it is used to make utensils and is also used on transport vehicles. Besides, it is strong even though it is light weight and thus it is used in airframes.

So, if you are out there still deciding on selecting aluminum extruded products or some other metal you can give your votes to this metal as it is affordable and durable as well. No more second thoughts to this go ahead with aluminum extrusion and the products.

Aluminium Window Frames For Sale

https://ferngully.co.za/johannesburg/

Fern Gully Have Aluminium Section List

Aluminium Glazing Sections Review

Aluminum is one of the most used metals in today’s society – Aluminium Glazing Sections in Review  it can be found across a number of industries, such as construction and commercial, and in a number of applications, such as beverage cans and appliances. When choosing a manufacturer of aluminium extrusion for supplying the metal that you use in your workplace, however, it is important that you carefully consider which one will be best for your needs.

Aluminium Windows Pretoria

The manufacturer will begin by removing the aluminium from deep within the earth’s crust (either as bauxite ore or feldspar). Often, the Bayer’s method, Wohler’s method or Hall Heroult method is chosen to remove the metal in its molten form. It is then hardened and moulded into whatever shape the manufacturer desires. When the aluminium is extracted from the earth in its solid form, Storm Window Frame Extrusions it will be passed through a number of mechanical processes that are designed to give the metal its desired shape. These processes include: rolling, drawing, forging, spinning, piercing and extrusion.

Alspec Aluminium Catalogue

Regardless of whether aluminium has been found in its molten or solid form, the manufacturer will then pass it through either a hot working or cold working process to prepare it for their customers. When using the hot working process (the most popular of the two), a billet will be heated to a temperature of over 79 degrees Celsius, which will allow the aluminium to be easily distorted and placed into its desired shape.

Alspec Aluminium Catalogue

The reason for the popularity of the hot working process over the cold working one can be fully realized when you compare aluminium extrusion to squeezing toothpaste out of its tube. It is much easier to extrude the metal when it is malleable, meaning that it must have been heated to a certain temperature.

Finally, the aluminium will pass through an extrusion and drawing process that runs almost parallel to each other. This is the final step in the whole extrusion process and is the step that gives the metal its entire shape. Deep drawing, for example, is used give the metal a cup, conical tapered, cylinder and seamless tube shape. For less curved shapes, Aluminum Glass Frame Extrusion the drawing process is skipped.

Aluminium Windows Pretoria

Once you are satisfied with the processes and methods utilized by a potential manufacturer of aluminium extrusions, you can begin submitting your orders with them. If, after your first delivery, you are still satisfied with the manufacturer based on the promptness of the order being filled and the quality of the aluminium that you receive, you can continue the relationship.

Aluminium Glazing Sections in Review?

Aluminium Windows South Africa

Greenhouse kit frames may be made of galvanized steel pipe, aluminum, plastic or wood. It is very important when considering purchasing a greenhouse to look at the type of frame it is constructed of. There are also many different grades of these materials used. With the steel pipe frame you not only have to consider the size of the tubing, but also the spacing of the tubing. Naturally, closer spacing of the bows will result in a stronger frame. This is also true of aluminum frames. The thickness of the aluminum, the spacing and the extra supports will all determine the strength. What type of wood is being used is very important also.

Typically the prices going from low to high will be as follows.

1. Plastic frames
2. Lightweight Aluminum Frames
3. Pipe Frames
4. Wood Frames
5. Heavy Duty Aluminum Frames

Some of these such as the wood frames will require maintenance to keep up. The rest of the frame types are typically maintenance free.

Many consumers simply look at size, shape and price and do not consider that at some point they will probably want to add some accessories such as circulating fans, ventilation systems, hanging heaters, misting or fogging systems, etc. to their greenhouse. With plastic frames it is virtually impossible to add any accessories without building a frame to mount the accessories to. Many times these frames simply are not heavy enough to support even a hanging basket. Usually with wood and pipe frames the strength is there, but you will still need to do some extra framing out to mount the accessories. There are also some lighter weight aluminum frame greenhouse kits which will require additional framing to mount your accessories. Most quality aluminum framed greenhouses will offer a channel where bolts will slide to the exact location you desire to put your accessories. Usually this type of frame will even make it possible to add a wire shelf above your benches for extra space.

These are all just general guidelines. It is best to investigate each greenhouse kit on an individual basis.

Aluminum Garage Doors - 10 Benefits

Aluminium Window Frames Catalogue

Glass doors are a great choice for both homes and businesses, and offer a great many advantages. In this article I'm going to look at specifically what those advantages are, as well as covering possible disadvantages which you should be aware of.

One of the most obvious and appealing benefits of doors made from glass is the fact that they allow light to pass through. For doors which open to the outside there is the benefit of being able to enjoy natural sunlight entering the room. Not only does this sunlight look and feel much more pleasant than artificial light, but it also helps to reduce the need for that artificial lighting, lowering costs as well as representing a greener alternative.

But even in cases where the door is not an exterior one, a glass door still allows light to pass from one room to the other, not only creating a visually more attractive space, but also a more practical one, since there are fewer shadows and darker areas, maximising the efficient use of the room.

One of the possible disadvantages of course with glass is that it does not usually permit privacy. Clearly this is why very few bathrooms have doors made from glass! But there is a way in which you can enjoy the benefits of a glass door being able to allow light to pass through it whilst also enjoying a certain amount of privacy. Frosted glass, or even coloured opaque glass can be used for both partitions and doors to create an attractive feature which also provides the privacy required.

Another benefit of glass as a material for use in doors and partitions is that it is incredibly durable and extremely easy to keep clean. Glass does not rust, or corrode, it is not susceptible to woodworm, and it doesn't collect dust. All that is necessary to keep the glass door or glass partition looking clean and attractive is to give it an occasional wipe with a cloth and some glass cleaner. This is ideal for both businesses and homes.

One of the disadvantages of glass doors is that they are more liable to crack or break if they receive a very sharp knock or heavy blow. However, such a blow would probably cause significant damage to any door, and as they're made of toughened glass, glass doors and partitions are more than tough enough to cope with everyday use, and should not shatter or break revealing sharp edges should a seriously hard knock cause any damage.

Modern digital printing now also enables glass doors to be patterned or to have designs added. This is less useful for homes, but for businesses and commercial properties it provides the opportunity to have company logos or other relevant information included on the glass.

With a choice of colours and many different types of frameless glass doors, including fixed, hinged, sliding and folding systems, there are many benefits worth considering, both for the home and for business environments.

Aluminium Window Frames For Sale

 


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Fern Gully Have Aluminium Section List

Aluminium Glazing Sections Review

Aluminum is one of the most used metals in today’s society – Aluminium Glazing Sections in Review  it can be found across a number of industries, such as construction and commercial, and in a number of applications, such as beverage cans and appliances. When choosing a manufacturer of aluminium extrusion for supplying the metal that you use in your workplace, however, it is important that you carefully consider which one will be best for your needs.

Alspec Aluminium Catalogue

The manufacturer will begin by removing the aluminium from deep within the earth’s crust (either as bauxite ore or feldspar). Often, the Bayer’s method, Wohler’s method or Hall Heroult method is chosen to remove the metal in its molten form. It is then hardened and moulded into whatever shape the manufacturer desires. When the aluminium is extracted from the earth in its solid form, Aluminum Extrusion Profiles it will be passed through a number of mechanical processes that are designed to give the metal its desired shape. These processes include: rolling, drawing, forging, spinning, piercing and extrusion.

Aluminium Windows

Regardless of whether aluminium has been found in its molten or solid form, the manufacturer will then pass it through either a hot working or cold working process to prepare it for their customers. When using the hot working process (the most popular of the two), a billet will be heated to a temperature of over 79 degrees Celsius, which will allow the aluminium to be easily distorted and placed into its desired shape.

Aluminium Windows South Africa

The reason for the popularity of the hot working process over the cold working one can be fully realized when you compare aluminium extrusion to squeezing toothpaste out of its tube. It is much easier to extrude the metal when it is malleable, meaning that it must have been heated to a certain temperature.

Finally, the aluminium will pass through an extrusion and drawing process that runs almost parallel to each other. This is the final step in the whole extrusion process and is the step that gives the metal its entire shape. Deep drawing, for example, is used give the metal a cup, conical tapered, cylinder and seamless tube shape. For less curved shapes, Aluminium Structural Framing the drawing process is skipped.

Alspec Aluminium Catalogue

Once you are satisfied with the processes and methods utilized by a potential manufacturer of aluminium extrusions, you can begin submitting your orders with them. If, after your first delivery, you are still satisfied with the manufacturer based on the promptness of the order being filled and the quality of the aluminium that you receive, you can continue the relationship.

Aluminium Glazing Sections in Review?

Aluminium Window Frames For Sale

When you are refurbishing or extending your house or building a new one you will face the question of which door material to use. Aluminum doors or steel doors? The most commonly used door materials are the aluminium, wood, PVC, steel, but which is better? Let's show the facts and situations to use either aluminium doors or steel doors.

One of the most important characteristics of a door is the durability. The durability greatly depends on the environment where the door is implemented, the conditions of use or the area where it is installed.

Exteriors

This is one of the biggest obstacles for using doors. Although we can use some stainless steel that combines iron, chromium, and many other elements. It can be a little expensive if we want great corrosion resistance and thus, durability. Stainless steel can get marked up with fingerprints and grease, develop discolouration, scratches and eventually rust. In coastal areas, the corrosion issues get worse decreasing the useful life of the steel door, so the maintenance with protective layers of paint is periodically needed.

On the other hand, the aluminium doors are the perfect choice for outsides since it has a natural resistance to corrosion that makes it maintenance free. For example, the aluminium doors are even lighter than their steel counterparts at a very similar price, and the flexibility of the material offers much more profile styles than doors. So let's say aluminium doors are mostly recommended for the steel doors for the outsides unless you need the structural strength of the steel for hard use or safety reasons.

Insides

In this situation, the steel doors are preferred since they are cheaper, safer and more resistant than aluminium since it cannot be kicked and is extremely hard to bend, even using tools. The aluminium counterpart can be more expensive, but it can give a premium feel to the door when the correct door style is used. Additionally, the aluminium doors offer a great variety of finishes and colours that result in a nice look in the right circumstances. The steel doors can be stylish too since they do an excellent job of imitating the wood with the use of some advanced state-of-art door.

Home security

Home intruders are one of the major concerns for every family guy. The best option for security issues are the steel doors since the steel is one of the strongest material to manufacture a door. The steel door won't crack or warp, and there are some high-security steel door models that feature a large number of locks and hinges with different style designs. There is also some high-security doors that use aluminium as a main metal component, so the aluminium doors are not left behind on this subject.

Thermal insulations

Both door presentations are not solid steel or aluminium. They have foam, wood, polyurethane or polystyrene foam or fiberglass core to prevent the heat transfer. So, in this case, both doors have a great thermal insulation that will help you to keep your house warm in the winter and cool in the summer, making them energy efficient.

Esthetics
As mentioned before, the aluminium offers a choice of colours to match the style of your home. Meanwhile, when we want to avoid the rust on the steel, the galvanized steel is recommended. Nonetheless, this kind of steel is not easy to customize or paint. If you want a customized steel door that endures at lifetime, you have to pay for the premium stainless steel, which is not cheap at all. An alternative to premium stainless steel but not as good-looking is a coat of weather-resistant paint since the steel can accept a large variety of paint types but they must be weather-resistant to prevent corrosion and be falling apart because of the rust expansion in the steel door.

Cost

The cost of the steel and aluminium doors depends greatly on the security level, style, and corrosion resistance. The steel doors can be really inexpensive when the corrosion resistance is not required, and its maintenance is easy to do. But if you need corrosion resistance, galvanized steel could be a cheap but not an aesthetic option. The expensive premium steel offers the bests doors in terms of aesthetics, security and endurance options.

In the case of the aluminium doors, they are cheaper than premium steel doors, but they offer improved natural corrosion resistance for a longer useful life. Nonetheless, the aluminium doors are not made for hard use which can hinder its useful life and result in an extra cost by replacing the door after a rigorous use as is in a patio with kids and pets.

Verdict

Both doors have enormous potential in different areas, but if you do not care about saving money, I think the winners are the doors thanks to its great versatility and variety of presentation for almost any budget and environment. The steel doors are a reliable option for security, durability, and aesthetics.

The aluminium doors are quite good as well, they offer a maintenance free material with excellent durability for a reasonable price. However, it lacks structural strength in comparison to the steel doors. You have the ultimate decision to choose the best door that can fit your style, secure and budget requirements.

Why And Why Not Opt For An Aluminum Sliding Door

Alspec Aluminium Catalogue

High strength aluminium alloys.

The origin of aluminium alloys in aircraft construction started with the first practical all-metal aircraft in 1915 made by Junkers in Germany, of materials said to be `iron and steel'. Steel presented the advantages of a high modulus of elasticity, high proof stress and high tensile strength. Unfortunately these were accompanied by a high specific gravity, almost three times that of the aluminium alloys and about ten times that of plywood. Aircraft designers during the 1930s were therefore forced to use steel in its thinnest forms. To ensure stability against buckling of the thin plate, intricate shapes for spar sections were devised.

In 1909 Alfred Wilm, in Germany, accidentally discovered that an aluminium alloy containing 3.5 per cent copper, 0.5 per cent magnesium and silicon and iron, as unintended impurities, spontaneously hardened after quenching from about 480°C. The patent rights of this material were acquired by Durener Metallwerke who marketed the alloy under the name Duralumin. For half a century this alloy has been used in the wrought heat-treated, naturally aged condition. The improvements in these properties produced by artificial ageing at a raised temperature of, for example, 175°C, were not exploited in the aircraft industry until about 1934.

In addition to the development of duralumin (first used as a main structural material by Junkers in 1917) three other causes contributed to the replacement of steel by aluminium alloys. These were a better understanding of the process of heat treatment, the introduction of extrusions in a wide range of sections and the use of pure aluminium cladding to provide greater resistance to corrosion. By 1938, three groups of aluminium alloys dominated the field of aircraft construction and, in fact, they retain their importance to the present day. The groups are separated by virtue of their chemical composition, to which they owe their capacity for strengthening under heat treatment.

The first group is contained under the general name duralumin having a typical composition of: 4 per cent copper, 0.5 per cent magnesium, 0.5 per cent manganese, 0.3 per cent silicon, 0.2 per cent iron, with the remainder aluminium. The naturally aged version was covered by Air Ministry Specification DTD 18 issued in 1924, while artificially aged duralumin came under Specification DTD 111 in 1929. DTD 111 provided for slight reductions in 0.1 per cent proof stress and tensile strength.

The second group of aluminium alloys differs from duralumin chiefly by the introduction of 1 to 2 per cent of nickel, a high content of magnesium and possible variations in the amounts of copper, silicon and iron. `Y' alloy, the oldest member of the group, has a typical composition of. 4 per cent copper, 2 per cent nickel, 1.5 cent magnesium, the remainder being aluminium and was covered by Specification DTD 58A issued in 1927. Its most important property was its retention of strength at high temperatures, which meant that it was a particularly suitable material for aero engine pistons. Its use in airframe construction has been of a limited nature only. Research by Rolls-Royce and development by High Duty Alloys Ltd produced the `RR' series of alloys. Based on Y alloy, the RR alloys had some of the nickel replaced by iron and the copper reduced. One of the earliest of these alloys, RR56 had approximately half of the 2 per cent nickel replaced by iron, the copper content reduced from 4 to 2 per cent, and was used for forgings and extrusions in aero engines and airframes.

The third and latest group depends upon the inclusion of zinc and magnesium and their high strength. Covered by Specification DTD 363 issued in 1937, these alloys had a nominal composition: 2.5 per cent copper, 5 per cent zinc, 3 per cent magnesium and up to 1 per cent nickel. In modern versions of this alloy nickel has been eliminated and provision made for the addition of chromium and further amounts of manganese.

Aircraft structural aluminium.

Of the three basic structural materials, namely wood, steel and aluminium alloy, only wood is no longer of significance except in laminates for non-structural bulkheads, floorings and furnishings. Most modern aircraft still rely on modified forms of the high strength aerospace aluminium alloys which were introduced during the early part of the 20th century. Steels are used where high strength, high stiffness and wear resistance are required. Other materials, such as titanium and fibre-reinforced composites first used about 1950, are finding expanding uses in airframe construction.

Aluminium Window Frames Catalogue

 


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Fern Gully Have Aluminium Section List